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Method of measuring the surface profile by a mechatronic profiler with parallel control of sensor drives

https://doi.org/10.32446/0368-1025it.2021-12-22-28

Abstract

The problems of increasing the maneuverability and speed of a mechatronic profiler, as well as expanding the range of measurement of profiles of various surfaces, are considered. To solve these problems, a method of measuring the surface profile by a mechatronic profiler with parallel control of sensor drives along a given trajectory is proposed. The control system of a mechatronic profiler with distributed control of actuators is described, which effectively implements the program movements of the executive body (laser sensor) of the profiler. The use of this control system makes it possible to increase the accuracy, sensitivity, speed and reliability of the mechatronic profiler during operation, as well as to reduce the measurement and calibration time while significantly improving the accuracy of measurement results. An information and measuring system of a mechatronic profiler has been developed. Software for controlling the electric drives of a mechatronic profiler is proposed. The metrological characteristics of the mechatronic profiler were established and confirmed during verification: the measuring range of the distance from the sensor to the surface is 100–500 mm; the limits of the permissible absolute measurement error ±0.05 % of the range; the measuring range along the circumference is 0–360°; the limits of the permissible error of the angular encoder ±30″. Graphically, the results of measuring the profile of the surface of a corrugated sheet with a deflection in the cross section downwards in polar coordinates are presented and a deflection (13.8 ± 0.05) mm is found. The results of the research will be useful for various sectors of the national economy – mechanical engineering, agriculture, construction, etc.

About the Authors

S. A. Vasiliev
I. N. Ulyanov Chuvash State University
Russian Federation

Sergey A. Vasiliev

Cheboksary



A. A. Fedorova
I. N. Ulyanov Chuvash State University
Russian Federation

Alena A. Fedorova

Cheboksary



V. V. Alekseev
I. N. Ulyanov Chuvash State University
Russian Federation

Viktor V. Alekseev

Cheboksary



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Review

For citations:


Vasiliev S.A., Fedorova A.A., Alekseev V.V. Method of measuring the surface profile by a mechatronic profiler with parallel control of sensor drives. Izmeritel`naya Tekhnika. 2021;(12):22-28. (In Russ.) https://doi.org/10.32446/0368-1025it.2021-12-22-28

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ISSN 0368-1025 (Print)
ISSN 2949-5237 (Online)